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Print Quality Inspection Systems

Print Quality Inspection Systems

LVS-7510 Print Quality Inspection System

LVS-7510 Print Quality Inspection System

  • Error notification
  • Accuracy and data integrity
  • Validated system applications
  • Database archive and connectivity

CLICK HERE TO DOWNLOAD THE LVS-7510 INFOGRAPHIC.

The LVS-7510 inspection system is used for product label verification in medical device manufacturing, pharmaceutical manufacturing, consumer goods packaging and specialty chemical manufacturing. 

Ensure Accuracy and Data Integrity on Each Label at print speeds of up to 254mm (10") per second with the LVS-7510:

  • Identify Defects
  • Eliminate Fines and Disputes
  • Reduce Rework
  • Control Waste
  • Avoid Liability
  • Provides operator notification of print quality degradation, enabling proactive maintenance
  • Can be used with off-line verifiers to create a seamless label design and production quality system

Vision Technology for Thermal Printers: 100% Label Inspection including 1D/2D Barcode Verification, OCR, Serialization and Blemish Detection.

  • Barcode Verification (Grading of 1D/2D Codes). Inspects any combination of 1D/2D codes and grades them using internationally accepted standards. The software displays a real-time graph indicating the overall ISO grade allowing the operator to view trends in print quality for hundreds of previously inspected labels. As errors are detected, the graph changes color. Other error warning indicators are available including printer stop, light stack, alarm, etc.
     
  • Barcode Validation (Reading of 1D/2D Codes). Inspects codes to determine if they are “readable.” No attempt is made to grade according to any standard.
     
  • Master to Label Comparison (Blemish Detection). Identifies print faults, such as skews, smears, registration errors, die-cut errors and missing information. This feature includes a variable data function that recognizes expected variables within a pattern-matching zone but does not report the data as a blemish. Also includes a variable sensitivity setting for each label field inspected.
     
  • Optical Character Recognition (OCR). “Reads” characters and reports the data content.
     
  • Optical Character Verification (OCV). Ensures that a string of sequential characters are read and/or verified against a known field or database.
     
  • Number Validation. Verifies the expected order of any numerical series, detects duplicates and sequence errors, and matches variable numbers with external data files.
     
  • Data and Code Matching. Verifies encoded data that represents human readable information and ensures synchronicity of multiple fields within a label.
     
  • Printer Integration. LVS-7510 integrates into Zebra xi4 and Printronix T8000 series printers. Contact Microscan for the latest status of additional printer models. 
Standard Configuration Includes

• Calibration Card (NIST Traceable)
• Read Head
• Sensor and Encoder (785 PPR)
• USB Cable 2.0 Certified 6 feet (1.8 m)
• Power Supply 5V
• Power Cord (for United States customers only)
• Stop Motion Interface Unit
• 21-CFR Part 11 Compliant Ready
• LVS-7510 Operations Manual, Installation Guide
• 1 Year Workmanship Warranty
• Height=330-394mm (13.0-15.5"), Width=262-402mm (10.3-15.8"), Depth=518-521mm (20.4-20.5")*dimensions based on printer model selected

• 5.4” (138mm) Read Head
• Light Tower with Interface
Characteristics • Read Head
• Maximum readable label width: 8.5” (216 mm)
• Maximum width of web: 8.7” (220 mm)
Minimum PC Requirements • Intel® Core™ 2 Duo Processor (or equivalent)
• 2 GB RAM
• 80 GB Hard Drive
• 1280 x 1024 Screen Resolution
• USB 2.0
• Microsoft Windows® XP Professional or Windows® 7. 
International Standards • ISO/IEC 15426 – 1 & 2
• ISO/IEC 15415
• ISO/IEC 15416
• All supported ISO/IEC symbology specifications

ISO Verification

Verify Any combination of linear, matrix or stacked codes to ISO Print Quality Standards including:
• ISO/IEC 15416:2000(E) - Linear Verifier Conformance
• ISO/IEC 15415:2004(E) - 2-Dimensional Veri‘fier Conformance
Orientation & Number Any orientation and number of codes on a label
Read and Analyze 1D and 2D to published international specifications, with an overall ISO (ANSI) grade
Minimum 1D NBW Read only: 6.3 Mils (.0063”) (.160 mm)
Verification: 8.8 Mils (.0088”) (.223 mm)
Minimum 2D Cell Size Read only: 10.0 Mils (.0100”) (.254 mm)
Veri‘fication: 12.5 Mils (.0125”) (.317 mm)
Reporting Detailed data to be reported is in .csv format for extraction by the end user. Summary reporting is available for viewing via the LVS-7510 software. 

File Type Description Download Link
SPEC Specification Sheet LVS-7510 Brochure lvs-7510-brochure.en.pdf
MAN User Manual LVS-7510 User Manual LVS-7510_User_Manuals.zip

7 Steps to Print Quality Inspection with LVS-7510

7 Steps to Print Quality Inspection with LVS-7510

In this video, we’ll show you 7 Steps that will help you ensure that 100% of your labels are compliant with regulations and quality requirements at the point of label production. The LVS-7510 Thermal Printer Label Inspection System provides both print quality inspection and barcode verification, with integration into popular industrial thermal transfer printers.

LVS-7510
Part Number Description
7510-5-110Xi4-300DPI  LVS-7510 5" SYSTEM, ZEBRA 110 Xi4 KIT, 300DPI
7510-5-110Xi4-600DPI  LVS-7510 5" SYSTEM, ZEBRA 110 Xi4 KIT, 600 DPI
7500-140Xi  LVS-7510 5" SYSTEM, ZEBRA 140 Xi4 KIT
7500-170Xi-5  LVS-7510 5" SYSTEM, ZEBRA 170 Xi4 KIT
7500-170Xi-8  LVS-7510 8" SYSTEM, ZEBRA 170 Xi4 KIT

7510-5-T8304  LVS-7510 5" SYSTEM, PRINTRONIX 8304 KIT
7510-8-T8308  LVS-7510 8" SYSTEM, PRINTRONIX 8308 KIT
7510P-5-110Xi4-300DPI LVS-7510-5-110XI4-300DPI, INTEGRATED W/Zebra Xi110 300 DPI PRINTER
7510P-5-110XI4-600DPI  LVS-7510-5-110XI4-600DPI, INTEGRATED W/Zebra Xi110 600 DPI PRINTER
7510-8-220XI4-300DPI LVS-7510 8" SYSTEM W/LT,ZEBRA 220 Xi4 KIT, 300 DPI
7510-8-220XI4-300DPI-PP LVS-7510 8" SYSTEM W/LT,ZEBRA 220 Xi4 KIT, 300 DPI, Peel & Present
7510P-8-220XI4-300DPI LVS-7510-8-220XI4-300DPI,  INTEGRATED W/Zebra Xi220 PRINTER
7510P-8-220XI4-300DPI-PP LVS-7510-8-220XI4-300DPI Peel & Present,  INTEGRATED W/Zebra Xi220 PRINTER
7510P-5-T8304 LVS-7510 5" SYSTEM W/LT, PRINTRONIX T8304, INT W/PRINTER
7510P-8-T8308 LVS-7510 8" W/LT, PRINTRONIX T8308,  INTEGRATED W/PRINTER